Laser Beam Welding Aluminium

The process is frequently used in high volume applications using automation as in the automotive industry it is based on keyhole or penetration mode welding.

Laser beam welding aluminium.

The laser beams have enough energy and when it strikes the metal pieces produce heat that melts the material from the two metal pieces and fills the cavity. Properties aluminium alloys are increasingly being employed in many important manufacturing areas such as the automobile industries aeronautics and the military 4 6. 1 acceptable weld qualities are specified in the workmanship standard bs en 13919 welding electron and. Laser beam welding is a technique in manufacturing whereby two or more pieces of material usually metal are joined by together through use of a laser beam.

Joint configurations examples of sheet metal joint configurations suitable for laser welding are shown in fig 1 however to get an acceptable joint profile and weld quality 1 a number of processing and fit up conditions have to be satisfied table 2 some examples are given below. Morn handheld fiber laser welding machine also called handheld fiber laser welder portable fiber laser welding machine manual fiber laser welding machine is a new type high power high end continuous welding tool that couples a high energy laser beam into an optical fiber collimates it into parallel light through a collimating lens after long distance transmission and then focuses on the. Laser beam welding lbw is a welding technique used to join pieces of metal or thermoplastics through the use of a laser the beam provides a concentrated heat source allowing for narrow deep welds and high welding rates. As a result it is possible to couple the energy much more efficiently using electron beam welding compared to laser welding.

However with the evolution of high power good beam quality carbon dioxide co 2 lasers and the advent of high power high brightness solid state fiber delivered lasers coupling the energy into aluminum is no longer an issue. Aluminum is one of the easiest metals to penetrate with an electron beam. The electrons of an electron beam on the other hand are too energetic to be deflected significantly by the plasma. Laser beam welding is a fusion welding process in which two metal pieces are joined together by the use of laser.

Laser stands for l ight a mplification by s timulated e mission of r adiation. There are several different types of lasers that work well with aluminum and often the use of a cover gas is prudent. Kossowsky laser beam welding of aluminum alloy plates 7039 5083 and 2090 in proceeding of the international congress on applications of lasers and electro optics icaleo 89 pp. In the past aluminum s high reflectivity was a problem for laser welding.